Following a summer that was dominated by furlough and compulsory holiday, the last quarter of 2020 is proving extremely busy. After a brief time back in the actual office in September it’s been back to working from home and with the current national lockdown in force that’s unlikely to change until next year – and realistically next Spring.
This hasn’t given a lot of time for posting. However, there have been a few interesting developments in the aerospace world in the last weeks. One of these was the roll out of the Boom XB1 flying test demonstrator aircraft. Unveiled in a livestream on October 7th, this single seater aircraft is intended to provide validation data for Boom that will be used the development of their intended commercial product, the Overture supersonic aircraft. No doubt it will also prove a useful means of attracting further investment by demonstrating that the company have been able to convert the first phase of their plans into a real aeroplane.
It’s difficult to stress how much of an achievement the XB1 is. In an environment where we are regularly seeing updates about the success of SpaceX with the Falcon 9 and the Dragon capsules, XB1 could be presented as limited or even pedestrian in its scope. Yet this would be the wrong conclusion to draw. For a small private company to produce a flyable aircraft from scratch – and a supersonic one no less – is outstanding. Yes, they bought an engine for it – but that’s what airframe manufacturers do.
I first learnt about Boom whilst attending the AIAA Aviation 2017 conference. The founder and CEO, Blake Scholl, gave a talk at one of the plenary sessions. I was impressed by the compelling human story he put at the heart of his pitch – contrasting his experience of growing up close to his grandparents with that of his children whose grandparents live in Hong Kong. I was also impressed at the plausibility of the Boom Overture use case. There are a number of supersonic transport aircraft start-ups around – and several of them focus on development of minimal sonic boom signatures to challenge the regulation of overland supersonic cruise. Boom takes the more pragmatic approach of pitching their product at similar trans ocean routes to those used by Concorde, for a 50 seater aircraft with ticket prices aimed to compete with the first class market.
The recent roll out presentation for XB1 was slick and comprehensive, including a backing track of high energy dance music and a light show. There were also brief segments with company staff representing engineering, testing, the flight test team, manufacturing and the environment. In 2017, decarbonisation of aviation was recognised as a growing need for future products – now it’s become the primary focus of much research and technological development. To embrace this, Boom has entered into a partnership with a company working on production of synthetic fuel via carbon capture. More on that later…
The presentation argued that the time was right for a new generation supersonic transport due to advances in three main areas: aerodynamics, propulsion technology and composites for aircraft structures. However, it raised more questions than it answered about why this specifically enables a supersonic aircraft – and why existing manufacturers aren’t pursuing this area of the market with any sort of enthusiasm.
In terms of composites – it’s certainly true that the aluminium alloys used in the manufacture of Concorde, the U2 and the SR-71 Blackbird expanded significantly during the immense heating of supersonic flight. This known and predictable expansion was so great that the aircraft tended to leak fuel when on the ground. Composites already played a part in the supersonic transport story – the fuel tanks of the Concorde fleet were retrofitted with kevlar linings to protect from foreign object debris as a condition of the aircraft’s return to service following the tragic crash in 2000.
They are used for the wings of the Eurofighter Typhoon. They have also been used for key structural components – the wings and fuselage – in 21st century commercial aircraft such as the Airbus A350 XWB family and the Boeing 787. Use on a supersonic transport would be more an application of the current state of the art than a new development.
In the segment of the roll out video on aerodynamics – it’s argued that Boom can take advantage of modern advanced aerodynamics methods by replacing the hundreds of hours that were spent wind tunnel testing design concepts for Concorde with Computational Fluid Dynamics (CFD) simulations that run overnight – allowing the design to be iterated much faster and more cheaply. There’s nothing wrong with this argument – it’s entirely reasonable. However it’s also incomplete.
The use of CFD to iterate aerodynamic design of aircraft has been routine in the aerospace industry for decades. It’s true that at the time of Concorde’s development, it was typical to test multiple design iterations in the wind tunnel. The history of Concorde’s development is charted in some detail, including examples of these wind tunnel models, at the wonderful Aerospace Bristol museum.
Yet a comparison of the amount of wind tunnel testing done for the A380 (first flight 2005) and the A350-900 (first flight 2013) would show a significant decrease versus the A320 (first flight 1987). It’s accepted across the industry that CFD is excellent at quantifying and comparing flow behaviour for design iterations in transonic cruise with attached flow. As a consequence, wind tunnel testing is typically used for validation of final concepts and characterisation of areas where CFD is less reliable – particularly regions where the flow is separated (stall at high speed) or complex (low speed aerodynamics). For supersonic attached flow, CFD is also reliable and routinely used.
Ironically, supersonic flow can sometimes be easier to validate models for. Supersonic wind tunnel testing is costly and the facilities are complex – however once the flow is established, the position and angle of the resulting strong shocks can be clearly determined with traditional Schlieren or Background Oriented Schlieren – both of which rely on changes in density leading to visual evidence of the shock. The vast majority of commercial aircraft cruise in the transonic regime (Mach 0.78 is typical for A320, B737 single aisle aircraft, Mach 0.85 is cruise speed for B787, A380 and A350) where the weaker shocks are much harder to visualise and measure. Typically their position is assessed either with pressure tappings (which give an incomplete view and smear the shock dependent on sampling frequency and stability of the shock topology) and pressure sensitive paint.
This isn’t to say that there haven’t been advances in aerodynamic understanding of supersonic flow – in fact the NASA / Lockheed Martin X-59 QUiet SuperSonic Transport demonstrator is intended to progress the field of low boom supersonic aircraft. Yet Boom explicitly don’t mention low boom as one of their targets – and Overture’s concept art looks much closer to the Ogive delta planform used by Concorde. Their blog states that they’ve used area ruling to improve the efficiency and that this is easier to achieve using composite structures – but again area ruling is not a new concept.
Their fix for low speed aerodynamics also seems less related to aerodynamics than systems – they will rely on vortical lift as Concorde did – and will mitigate the need for the drooped nose on XB1 by using a nose-gear mounted camera to give the pilot a view of the runway during high angle of attack final approaches.
Propulsion technology is also an interesting point. The biggest single improvement to fuel efficiency for the new generation of commercial aircraft has come from improvements to turbofan engines. The A320NEO is 20% more fuel efficient than older engine variants, predominantly due to the new engines along with some aerodynamic performance improvements. However, for efficiency at cruise, supersonic aircraft require engines with much lower bypass ratios – either turbojets or low to medium bypass ratio turbofans.
Accelerating small volumes of air to high jet velocities is much less fuel efficient than accelerating large volumes of air a small amount – so the propulsive efficiency of medium bypass engines is lower than that of the latest turbofan engines. Although the intention to use synthetic fuels to combat CO2 emissions is laudable – these fuels will be more expensive than today’s Jet A1 for the foreseeable future, so fuel costs for the airlines will be high.
Whilst the Boom Overture will not require afterburners and will have a significantly lower noise profile than Concorde, the regulations have become stricter than they were in 2003 when Concorde retired and so certifying a new supersonic transport aircraft to compete with transonic vehicles will be challenging, to say the least.
All in all, Boom’s achievements with XB1 are extremely impressive – and their product seems better thought out and presented than many of their competitors.
However, the glaring question remains – if supersonic travel is really an untapped growth area in the market – why are none of the existing players pursuing it?
In the past they certainly did – during the 80s there were collaborative research projects on next generation supersonic transports and also on hypersonic concepts and spaceplanes such as HOTOL. At the beginning of the 21st century, Boeing released study concepts for a Sonic Cruiser and actively promoted it for some time before presenting the far more conventional 787 as its new product. However, after the retirement of Concorde, most studies within the commercial aerospace industry have lost interest in large supersonic transport. The emphasis has predominantly been on improving fuel efficiency through configuration changes or technology – with growing emphasis on decarbonisation through alternate fuel sources.
Some enthusiasm for the idea of a supersonic business jet still exists – but it seems likely that if there was a market for such a product, Dassault Aviation who successfully manufacture business jets and supersonic military aircraft would have been likely to develop it. Thus far, they haven’t.
It’s part of our collective consciousness to imagine supersonic transport as being visionary and futuristic. However, it’s entrenched in a 60s futurist perspective – Concorde, Gerry Anderson’s Thunderbirds and the Fireflash. There is nothing wrong with this. Concorde inspired vast numbers of engineers and scientists, developed stepping stones in technological development and international co-operation. From the outside it still looks completely jawdropping.
However, the real 21st century is a very different place. It may be that there is room in the market for a small sector of supersonic transports for those who can pay first class prices to cross oceans quickly. If there is, it would be fantastic for Boom to fill it. I wish them every success.
Yet ultimately, predictions for aerospace pre-Covid indicated that the largest areas of growth in the next 20 years will be in the Asia-Pacific region, followed by South America and Africa. The North American and European markets are largely saturated. In these growth areas – there is a rapidly expanding middle class who will want to access the world and who won’t be able to afford first class prices. In the same way that the North American and European middle classes flocked to use the A320s, B737s and B747s – it’s likely that the new middle classes will demand a cheap, fuel-efficient and ultimately decarbonised product to transport them.